Synear Food
Synear Food Automatic Filling System
Industry: Frozen Food Location: Suiping, Henan, China
6-9 workers
Labor Reduced
2.5 tons/h
Capacity
Near Zero
Filling Interruption Rate
Hundreds of thousands RMB
Annual Savings
Deployed automatic filling system for Synear Food's Suiping factory, covering 21 forming machines, achieving near-zero downtime and reducing labor by 6-9 workers
Project Overview
Synear Food is a leading enterprise in China’s frozen food industry. The Suiping factory steamed dumpling production line had 21 forming machines using manual filling — inefficient, labor-intensive, and prone to downtime. Borica deployed 2 automatic filling systems with ZGL-V3.0 smart scheduling.
Customer Value
- Efficiency: Automated cart refilling, 2.5 tons/h per line, near-zero downtime
- Food Safety: Fully enclosed, food-grade design passed factory audit
- Data-Driven: Automatic recording of filling volume per machine, MES upload
- Cost Reduction: Reduced 6-9 workers, saving hundreds of thousands annually
ROI
| Metric | Value |
|---|---|
| Initial Investment | 800,000-1,200,000 RMB/set |
| Annual Labor Savings | 420,000-640,000 RMB |
| Annual Material Savings | 150,000-200,000 RMB |
| Annual Downtime Reduction | 100,000-150,000 RMB |
| Total Annual Savings | 670,000-990,000 RMB |
| Payback Period | 1.5-2.5 years |
| Equipment Lifespan | 8-10 years |
| 5-Year Net Benefit | 2,500,000-4,000,000 RMB |
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